What is the meaning pull system

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What is a Pull System?

A pull system is a production and inventory control system that is used to manage the flow of materials and parts from suppliers to production lines. It is based on the idea of “pulling” materials and parts from suppliers as needed, rather than “pushing” them into the production line, which can lead to overproduction and inventory pile-ups.

How Does a Pull System Work?

The pull system works by using signals from the production line to trigger the replenishment of materials and parts from suppliers. When production consumes a certain quantity of a material or part, a signal is sent to the supplier to replenish that quantity. This ensures that production has the materials and parts it needs, without overproducing or stockpiling.

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Benefits of Pull Systems

Pull systems offer many advantages over traditional push production systems. Pull systems are more efficient, as they reduce the amount of waste created by overproduction and inventory pile-ups. They also reduce the amount of time spent on inventory tracking and control, as the system is automated and self-regulating. Finally, pull systems are more cost-effective, as they reduce the amount of money spent on inventory and storage costs.

Examples of Pull Systems

One of the most popular examples of a pull system is the Kanban system. This system uses cards or bins to signal when materials or parts need to be replenished. Another example is the Just-in-Time (JIT) system, which uses signals from production lines to trigger the delivery of parts from suppliers.

Conclusion

Pull systems are an efficient and cost-effective way to manage the flow of materials and parts from suppliers to production lines. By using signals from the production line to trigger the replenishment of materials and parts, pull systems reduce the amount of waste created by overproduction and inventory pile-ups. They also reduce the amount of time spent on inventory tracking and control, as the system is automated and self-regulating. Examples of pull systems include the Kanban system and the Just-in-Time (JIT) system.

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